1. Purpose and features
KTD Model KFJ-1035 oral liquid capping machine is a sealing packing machine designed by our company to meet the demand of market. It has features of beautiful outline, simple adjustment, high sealing quality, low cost, convenient use, low-pressure control and safety. It has become an ideal machine for capping of small bottles of medicine, health care products, chemical and cosmetics.
2. Main tech. parameters
No. | Description | Parameter | Unit |
1 | Power supply | 220 | V |
50 | Hz |
2 | Power | 0.05 | KW |
3 | Cap Diameter | Ø10~Ø35 | mm |
4 | Cap height | 5~20 | mm |
5 | Bottle height | 30~180 | mm |
6 | Working Speed | 20 | Pcs/min |
7 | Weight | 20 | Kg |
8 | Dimensions | 350×250×650 | mm×mm×mm |
3. Operation Method (refer to Fig. 1)
3.1 Preparation before installation and adjustment
3.1.1 Prepare a nylon locating head for cap sealing subject to the size of cap (you may refer to the nylon locating head on the main machine. Change its inside diameter subject to the size of cap. For example, the inside diameter
of nylon locating head shall be Ø16.1~Ø16.2 and chamfering 1×45° for cap Ø16.) as well as a capping for worktable (process the bore according to the diameter of bottle body).
3.1.2 Loosen the forcing screw (33), turn the hand wheel. Adjust the height of machine nose according to the bottle height. Keep the locating head (48)10 - 20mm higher than the bottle. Hold the bottle at the center of worktable and locating head and then tighten the forcing screw (33).
3.2 Adjustment of sealing cap
3.2.1 Loosen both regulating screw (11) and forcing screw (09). Remove the regulating lever of pressure wheel to keep it open to maximum extent. Place the bottle at the center of worktable. Press down the handle grip to lowest level. Remove the regulating lever of pressure wheel to keep the pressure wheel close to the cap. Adjust the height of locating head (48) to keep the top side of pressure wheel against lower part of cap according to pressing height of pressure wheel (46).
3.2.2 Press down the handle grip to lowest level. Remove the regulating lever of pressure to lower part of cap and then tighten the forcing screw.
3.2.3 Replace with a bottle with a complete cap and keep it at the center of worktable. Turn on the work switch for trial sealing. Tighten all the regulating screws in case of successful trial operation. Then start normal sealing.
4. Maintenance
4.1 Connect the machine with earth line to prevent from electric leakage.
4.2 Open the guide cover (29) and add appropriate amount of machine oil on sliding part and turning part of pressure wheel every week.
4.3 Lock all the nuts and screws and recover the guide cover before work.
5 Troubleshooting (refer to Fig. 1 and 2)
Failure | Cause | Solution |
The failure of motor after switching on | Failure of power supply | Connect with power supply |
Burnout of bridge rectifier | Replace with a new rectifier |
Damaged switch | Replace with a new switch |
The bottle is pressed broken | Damaged travel switch | Replace with a new travel switch (19) |
Too big force of pressure wheel | Reduce the force of regulating screw (19) |
Poor bottle | Replace with bottle of good quality |
Unfirm capping | Less pressure of pressure wheel | Increase the pressure of regulating screw (19) |
High locating head | Lower the locating head |
Unstable capping | Distort cap | Replace with an eligible bottle |
Insufficient amount of compression | Lower the machine nose and keep the roller on the cylinder face of arbor |
6. Packing list
No. | Description | Model & Spec. | Qty | Unit |
1 | Capping machine | KFJ-1035 | 1 | Set |
2 | Pry | 3×80 | 1 | Strip |
3 | Solid spanner | 17~19 | 1 | Piece |
4 | Allen wrench | M5 | 1 | Piece |
5 | Allen wrench | M6 | 1 | Piece |
6 | Operation instructions | | 1 | Copy |
7 | Quality certificate | | 1 | Copy |
8 | | | | |
9 | | | | |
10 | | | | |
Note: The above-mentioned are necessary parts provided. Specify in the contract if the nylon locating head or any other part has to be customized or required. |
Packer: Date: Inspector: Date: |
Company Information
KTD Machines specializes in the design and production of high quality, long lifespan Homogenizer, Emulsifier, Water Treatment Equipment, Filtration, Mixer,Filling Machines, and packaging equipments for the processing and manufacturing industries worldwide. When you choose a KTD Machine, you not only get the best quality and long lifespan service on the market today, but you also get the advantage of KTD's engineering expertise and years of application knowledge in the cosmetics, food, pharmaceutical, chemical and toiletries industries.
KTD has the know-how to help you select the right equipments for your applications and the one-stop solutions to customize their products to suit your process specifications if reqired.
To help you find the production solution for your application, KTD offers a free on-site trial program and has extensive test facilities equipped with a wide range of laboratory and production equipments. We can design and develop any new products, in confidence, for customers with KTD's engineers. We guarantee to find the right and best solution for you.
Our Services
1.Your inquiry related to our products or prices will be replied in 24hours.
2.Protection of your sales market, ideas of design and all your private information.
3.Well-trained and experienced staffs to answer all your enquires in fluent English.
4.Distributionship are offered for your unique de./.sign and some our current models;
5.OEM&ODM,any design and idea can be customized if required
6.Warranty is 1 years since shipping day,24 hours solve if you get problem.
Packaging & Shipping
1.Foam Carton and Neutral box
2.Standard Machine:15-30days
3.Customized Machine: Please confirm specifications with us if customized.
FAQ
To have an effcient communication and serve you better, these information is suggested to be contained in your inquiry:
1) What is your material / product to be mixed by this machine?
2) How about the viscosity or compare it with regular material such as shampoo, lotion, paste, etc?
3) What is the capacity you want to make? Gallons or Litters?
4) Is it corrosive or not?
5) Do you need to heat the material in the pot?If needed, electric heating and steam heating, which one do you prefer?
6) Does the main mixing pot need to be in vacuum state when working?
7) What is your needed electric voltage and frequency?
SHIPPING POLICY:
All items will be shipped to buyer's confirmed address. Before you pay, please make sure your address matches the address you would like us to ship to.
Items will be shipped within 15-30 business day on cleared payment received.
Sometimes the date will be delayed due to a short age, however we will inform your message system.
Attention: We are not responsible for the customs tax or fee. However, we will minimum it for you.
Items are shipped by:
• DHL/EMS/FEDEX registered (for (for most Worldwide destinations)
• Note: you will get tracking number after shipment confirmation, which you can use to track your parcel online.
• Parcels reach most of the countries within 7 to 20 business days. Delivery time depends on destination and other shipping companies , which may take up to 20 or 30 business days.
WARRANTY POLICY:
All goods has gone through strict quality control and testing to ensure that it is in good condition before ship out.
• Normally, we provide 3 months warranty for all goods, if the items are defective, inform us with 3 days after you get the package.
• The returned goods must be in their original status, so we can qualify for a refund or exchange of goods. Items returned after 7 days of receiving is just for repairing.
To maintain quality control we do personally inspect for each item prior to shipment. All items are 100% new and inspected.
RETUREN POLICY:
Please, read about this policy before returning any item.
• Before any return, please contact us through message system or customer support email. Some additional information will be required from you to provide.
• The returned goods must be in their original status, so we can qualify for a refund or exchange of goods. Items returned after 7 days of receiving is just for repairing.
• In this case the buyer is responsible for postage. We guarantee for every customer's with best quality and service.
CONTACT US:
• If you have any questions please email or chat on trademanager
• We work from Mon.-Sat. from 9:00 am to 8:00 pm.
• We will respond within 1 business day or less. Please include your item number or order number or linkin all communications.
